Technology

Four disciplines, developed as one system.

Materials, robotics, mechanics and software are usually sourced from four different vendors and integrated on site. We build them together, which is what makes printing a structure in place possible.

01 / Materials

A universal materials toolkit that works with local materials.

Our experience spans thermoplastic and thermoset polymeric systems, cementitious-based materials, geopolymers, foams, and elastomeric urethanes combined with inorganic fillers.

The point of a toolkit rather than a single formulation is adaptability: the material is chosen against the project, the climate and what is available within trucking distance — not the other way round.

Photograph of printed material: stacked beads forming curved wall sections, individual layer lines and surface texture visible
01

Thermoplastic polymers

Melt-processed and reheatable

02

Thermoset polymers

Chemically cross-linked cure

03

Cementitious systems

Hydraulic binder with aggregate

04

Geopolymers

Alkali-activated aluminosilicates

05

Structural foams

Low density, insulating

06

Elastomeric urethanes

Compliant matrix, inorganic fillers

02 / Robotics

A self-propelled platform with a 55-foot robotic boom arm.

Four subsystems, each sized for a structure rather than a benchtop part.

High three-quarter view of the platform: tracked undercarriage, four deployed outriggers, turret and boom arm folded over the deck
Mobile base

A tracked platform that brings the system onto the site and positions it against the structure, rather than requiring the structure to be built around a fixed gantry.

Boom arm

A 55-foot large-scale robotic boom arm, sized so a working envelope covers a building rather than a single wall panel.

Print head

The deposition end of the arm, matched to whichever material family the project calls for.

Vision system

Proprietary terrain recognition that reads uneven ground, so the arm references the site as it actually is.

03 / Mechanics

An infusion press that turns polymer and local material into printable filament.

At the core of our Infusion Press Technology platform is the infusion press, an apparatus built to blend universal polymers with locally-sourced material. The composite filament it produces carries the strength and adaptability of the polymer, and the regionally-specific character of whatever the site can supply.

At the tip of the robotic arm sits AUTOCON's end effector — a purpose-built tool that redefines precision in construction-scale printing.

Contact us for details →
Photograph of printed test specimens stacked on timber battens, layer texture visible along each bead, with handwritten sample labels recording date, paste and water-cement ratios and a psi figure

04 / Software

Software that plans each print and corrects it on site.

Software is the layer that keeps a print predictable once it leaves the model and has to contend with real ground and real material.

01Model
02Toolpath
03Motion control
04Terrain correction
05Structure
Rendered toolpath view of a printed structure: stacked bead layers and internal lattice webs shown as dense wireframe geometry
Render of the print head above a printed wall, the sensing field projected down onto the last laid layer

The vision system feeds back into the toolpath, which is what turns a nominal model into something that lands correctly on ground that was never flat to begin with.

Lower cost, shorter schedules, consistent quality.

Cost

An integrated approach cuts what is usually lost at the handoffs between trades and vendors.

Time

A process that runs to a toolpath is a process you can schedule against with confidence.

Quality

Deposition under closed-loop control is repeatable in a way that hand-built work is not.

Work with AUTOCON

Have a site that needs a structure?

Tell us about the site, the structure and the constraints. We'll tell you what the machine can do.